An isogrid is a structure made from a solid metal sheet that has had triangular portions machined out of one face, leaving a thin skin on one side, and a triangular lattice on the other side.
Invented by McDonnell Douglas, the technique is too expensive and impractical for mass production, but is prized within aerospace, as it yields solid, stiff but lightweight parts. Cnc Aluminium Turning Machining
As an experiment Titans of CNC, the manufacturer and CNC educational institution, created an isogrid-style skateboard from a 50-pound slab of 6061 aluminum. Resident machinist Barry Setzer started by measuring a standard laminated skateboard deck, transferred the dimensions to Solidworks, then figured out how much material he'd have to remove for the aluminum piece to match the weight of the 3.4-pound laminated one. (In other words, if machined solid, the aluminum deck would weigh 15 pounds, so 11.6 pounds had to go. Enter the isogrid.)
Setzer then ran the design through Mastercam, then CNC-machined it into reality on a BVM 5700 vertical machining center, a high-end machine manufactured by DN Solutions.
Technically speaking, sure, it's not a classic isogrid in that both faces have been removed. But the end result is beautiful:
Impressively, they even machined in the "grip tape" to provide traction for the skater:
Part of the "fun," of course, was working out the hold-down for the milling process: How do you cut the part loose at the end without destroying it? Obviously they figured it out:
Instagram version for those of you on phones:
Technically, it’s still isogrid just with no face sheet. There’s also a ton of designs in the consumer side with isogrid, many injection molded parts have an isogrid on the B side of the part. The other main aerospace grid style is orthogrid. Orthogrid can be stronger in certain directions but unlike isogrid, it needs a face sheet to carry shear, otherwise the orthogrid would collapse (like a cardboard wine box insert).
Ok, fun exercise, but if weight only gets back to the weight of a plywood deck it"s really kind of a serious time waste. No improvement.
This is a cool design, but it could easily be forged on a line press resulting in a far stronger piece, the production would be a lot faster and cheaper, and result in a lot less material waste. Making the dies for it though... slightly less cheap.
Test it out; it only takes a single click to unsubscribe
Doris Dev is a New York and Hong Kong-based product development agency with a proven track record of...
Artefact is a strategy + design firm. Design is powerful. It determines how we experience life, and ...
Y Studios is an award-winning Industrial Design and Research consultancy in San Francisco with exten...
FLUID (former LUNAR Europe) is an award-winning creative design and innovation agency located in Mun...
Founded by an award-winning team with over 20 years of combined product design experience, Hatch Duo...
219 Design is an interdisciplinary product engineering firm based in Silicon Valley. Our team of mec...
What is your future in a connected world? We create impactful strategies and build beautiful connec...
Don't have an account? Join Now
Already have an account? Sign In
By creating a Core77 account you confirm that you accept the Terms of Use
Please enter your email and we will send an email to reset your password.
Cnc Machining Parts Test it out; it only takes a single click to unsubscribe